The continuous carbonization furnace is ideal for processing various biomass materials such as wood chips, rice husks, and palm husks. With a capacity of 1200-1500 kg/h, this machine supports continuous feeding, allowing for uninterrupted and efficient carbonization.

The system features layered carbonization, intelligent control, and automated collection of by-products like tar and combustible gas. It effectively addresses the challenges of traditional carbonization methods—enhancing production efficiency, reducing labor intensity, and promoting sustainable use of renewable resources.

Bahan mentah relau pengkarbonan berterusan

For the continuous carbonization furnace, the requirements for materials differ from those processed by the hoist dan horizontal carbonizing furnaces. This furnace is designed to handle softer and smaller materials, which must meet specific criteria for efficient carbonization.

The raw materials for the continuous carbonization furnace should ideally have a moisture content below 20%. If the materials exceed this limit, they should be pre-dried using a pengering putar biojisim to achieve optimal moisture levels.

Inside the carbonization furnace, high-temperature dry distillation and anaerobic carbonization processes take place, ensuring a high carbonization rate. This furnace is an excellent choice for charcoal processing plants, offering efficient, high-quality charcoal production.

Continuous carbonization furnace structure

The continuous carbonization furnace is composed of several key components: spiral and flat feeding systems, the main furnace body, condensing discharge unit, flame head, combustion pool, purification equipment, and power distribution cabinet.

During operation, the material passes sequentially through a preheating zone, a high-temperature carbonization zone, and a cooling zone to complete the carbonization process efficiently.

Bagaimana cara mengkarbonisasikan sekam padi dalam relau pengkarbonan berterusan?

To carbonize rice husk in a continuous carbonization furnace, follow these steps:

Preheating and ignition

• Use Liquefied Petroleum Gas (LPG) to ignite the machine.
• Preheat the furnace for about 1 hour. Around 20-30 kg of LPG is required for ignition, and it only needs to be ignited once.
• The preheating is complete when the temperature reaches between 280°-330°C.

Carbonization process

• Once the preheating temperature is reached, begin adding raw materials, such as rice husk, into the furnace.
• For rice husk, the material can be discharged once the furnace reaches a temperature of 280°C.
• Ignite the combustion chamber, and after 10-20 minutes of carbonization, observe whether hot gas is generated in the combustion pool.
• If flammable gas is produced, ignite the gas to burn in the combustion chamber.
• Once the combustion process starts, turn off the LPG burner.

Cycle and cooling

• A round of carbonization takes approximately 20 minutes, after which the material can be removed and replaced with fresh raw material for a new cycle.
• Cooling is necessary when discharging the material. The furnace has a double-layer condenser, which is filled with circulating water to cool the carbonized raw material before discharge.

Parameter relau pengkarbonan berterusan

Model	WD-CF800	WD-CF1000	WD-CF1200
Diameter(mm)	800	1000	1200
Kapasiti (kg/j)	400-600	800-1000	1200-1500
Kuasa Utama(kw)	18.5	18.5	20
Suhu Pengkarbonan (℃)	500-800	500-800	500-800
Kuasa Kipas(kw)	5.5	5.5	5.5

The continuous carbonization furnace is named based on the diameter of the furnace, with larger diameters allowing for the processing of more raw materials.

Among the various models available, the WD-CF1000 model stands out due to its balanced output and price, making it a popular choice among customers.

Its moderate size offers an optimal solution for those looking for efficient carbonization without the higher costs associated with larger models.

Features of continuous carbonization furnace

• Continuous feeding process
  The carbonization furnace supports continuous feeding, carbonization, and output, overcoming the limitations of traditional carbonization equipment that cannot operate continuously. This leads to a significant increase in production efficiency.
• High level of automation
  Equipped with an intelligent control system, the furnace reduces labor costs and marks a shift from traditional manual operations to a more efficient, automated, and intelligent process.
• Environmental friendliness
  The furnace features advanced smoke removal technology that prevents pollution of the factory’s internal environment. It uses liquefied gas and combustible gases for heating, ensuring no trees are cut down, promoting a low-carbon and environmentally friendly process.
• Automatic by-product collection
  During the carbonization process, the furnace automatically collects valuable by-products like tar, wood vinegar, and combustible gases, enabling the effective and comprehensive use of renewable energy.
• Quality of finished products
  The final product is free of chemical substances, non-toxic, odorless, and pollution-free. It has a low moisture content of less than 5% and offers a long burn time, making it an efficient and high-quality fuel.

Soalan Lazim mengenai relau pengkarbonan berterusan

Bagaimana untuk membuat pengeluaran briket arang?

Yang berkarbonat arang can be ground into charcoal powder, and then mixed with a certain proportion of binder. Shuliy machinery provides different equipment to make charcoal in various shapes.

Memuatkan dan menghantar mesin membuat arang habuk papan

A customer in Ghana placed an order for a WD-CF1000 continuous carbonization furnace with an output capacity of 800-1000kg/h from our carbon machine factory.

With a growing demand for barbecue charcoal in the local market, the customer sought to invest in professional carbonization equipment to support the launch of their charcoal production and sales business.

Kesimpulan

In conclusion, the Continuous Carbonization Furnace offers an advanced and efficient solution for carbonizing a wide range of biomass materials. With its continuous feeding, intelligent control, and automatic by-product collection, it significantly boosts production efficiency while minimizing environmental impact.

Whether for charcoal production, energy generation, or sustainable resource utilization, this machine stands as a reliable and cost-effective investment for businesses looking to optimize their carbonization processes and contribute to a cleaner, greener future.