Charcoal Briquette Production Line | Charcoal Making Machine
| Brand Name | WOOD Machinery |
| Machine Color | Blue, White (Support Customization) |
| Core Equipment | Wood Chipper, Wood Crusher, Sawdust Briquette Making Machine, Carbonization Furnace |
| Raw Materials | Logs, Bamboo, straw, Coconut Shells, Sawdust |
| Warranty | 12 Months |
| After Warranty Service | Video Technical Support, Online Support, Field Maintenance and Repair Service |
The charcoal briquette production line is equipped with essential machinery such as wood shredders, hammer mills, dryers, sawdust briquette machines, and carbonization furnaces. It enables an efficient process from raw material preparation to the final charcoal product.
This integrated approach ensures effective handling of various materials like logs, miscellaneous woods, and furniture leftovers, processed through meticulous crushing and drying to yield high-quality charcoal.
As professional manufacturer and supplier of biomass charcoal machines, we specialize in providing customized equipment solutions tailored to meet the specific needs of domestic and international customers.
We offer comprehensive processing solutions at competitive prices, backed by our expertise to maximize efficiency at every stage of the production line. This ensures a reliable output of charcoal products suitable for a wide range of applications.
Raw materials of charcoal briquette production line
There are many raw materials for this charcoal briquette production line, which can be large logs, branches, rice husks, peanut husks, cotton husks, corn cobs, corn stalks, sorghum stalks, sawdust, shavings, pine husks, coconut husks, etc.
According to the different raw materials, the subsequent processing methods are also different. For example, large logs need to be crushed into 3-5 mm sawdust, all materials need to pass through a drum screening machine, and finally, the sawdust no more than 5 mm can enter the next step of processing.
Having explored the raw materials required for charcoal briquette production, let’s now delve into the specific steps involved in this process.
What steps are involved in charcoal making line?
The charcoal making process involves several key steps to transform raw materials into high-quality charcoal products. These steps typically include initial coarse crushing, fine crushing, drying of sawdust, cooling of sawdust, sawdust briquette forming, and finally, carbonization.
Next, let’s explore several main equipment of the charcoal briquette production line and their uses.
Main equipment in charcoal briquette production line
Step 1: Drum wood chipper (coarse crushing)
In the charcoal briquette production line, the raw materials need to be processed first, and the bulky branches and logs are crushed into 3-5 cm wood chips with a drum chipper.
Step 2: Hammer crusher (fine crushing)
Then use a hammer chipper to make these wood chips into 3-5 mm sawdust. This process prepares the raw material for optimal drying and briquette formation.
Step 3: Industry biomass rotary dryer (drying and cooling sawdust)
Under normal circumstances, the moisture content of wood chips is 30%-40%, and the moisture needs to be reduced to 8%-12% through a dryer.
Since the wood chips have a high temperature after drying, in order to ensure safe operation, it is better to pass through a cooling device to cool down.
step 4: Sawdust briquette machine (making biomass briquettes )
After that, it enters the sawdust briquette machine through the screw feeder, and the wood chips are made into biomass sticks through high temperature and high pressure.
Step 5: Carbonization furnace (carbonizing briquettes)
Put the biomass wood sticks into the carbonization furnace, after a long period of high-temperature carbonization, these biomass wood sticks will become charcoal.
If the customer’s output is large, the lifting of the carbonization furnace can be given priority. It is equipped with multiple carbonization inner tanks and a new round of work can be started at the same time as the previous furnace is cooled to achieve continuous carbonization.
In addition, when the output requirement is small, the horizontal carbonization furnace is also a good choice.
To better understand the operational flow, we also need to discuss the role of conveying equipment.
Conveying equipment of the charcoal briquette production line
The charcoal briquette production line includes various types of conveyors such as belt conveyors, screw conveyors, and mesh belt conveyors. These conveyors serve the purpose of transferring small sawdust into the equipment, with some featuring an open structure and others a closed structure.
The belt conveyors are used to send large raw materials like logs, wood branches, and so on. The mesh belt conveyor is used to transport finished briquettes for high temperatures.
Understanding the role of conveying equipment gives us a comprehensive view of the production line’s overall process. Now, let’s further explore the practical operation of the production line through a 3D video.
3D video of charcoal briquette production line
The video shows the basic equipment of the charcoal briquette production line, Shuliy Machinery can also design and provide you with a customized production solution according to your raw materials, plant area, and other requirements. Welcome to consult us.
After viewing the 3D video, let’s explore the applications of products made by charcoal making machines in different fields.
Application of the product made by charcoal making machines
There are more and more users who want to buy charcoal machines. The charcoal machine industry has become a popular industry, but it is still very unfamiliar to users who are new to charcoal machines. Many users do not know the applications and markets of charcoals. Therefore, Shuliy Machinery will introduce them to you below.
Industrial applications
Machine-made charcoal from these production lines serves crucial roles in industrial processes such as drinking water purification, air purification, and automobile exhaust gas recovery. It plays a vital part in precious metal purification and acts as a reducing agent in steelmaking and ironmaking industries.
Furthermore, it finds use in chemical production for substances like carbon disulfide and calcium carbide. Industries ranging from carbon plants and activated carbon plants to steel and copper plants benefit from charcoal’s versatility as a raw material.
Agricultural benefits
In agriculture, charcoal powder applied to soil enhances soil temperature by absorbing solar heat. This capability promotes seed germination and increases germination rates, contributing significantly to agricultural productivity and sustainability.
Household fuel source
In households, especially those with fireplaces, machine-made charcoal is preferred over natural charcoal due to its cleaner burn and reduced environmental impact. It serves as a reliable fuel source for various applications, including barbecue stalls where its clean combustion ensures an enjoyable cooking experience without pollution.
The versatility of charcoal derives from its superior properties.
Advantages of the compressed sawdust charcoal
- Sawdust charcoal, also known as compressed sawdust charcoal, regenerated charcoal, or smokeless clean charcoal, is a charcoal rod extruded from wood chips, which is environmentally friendly and pollution-free.
- The charcoal content is about 85%, the calorific value is 8000kcal/kg, and the moisture content is 4%-5%. The density is 1.1~1.3 kg/m3, and it is resistant to combustion. The value of compressed charcoal made from sawdust is higher than that of straw, and charcoal made from hardwood is higher than charcoal made from loose wood.
- Sawdust charcoal has a wide range of applications and can be used in metallurgy, chemical industry, construction, animal husbandry, domestic fuel, etc. Therefore, the market demand is large.
- Briquette charcoal has a small size, and a regular shape, and is convenient for transportation. The volume is equivalent to one-thirtieth of the same weight of straw.
With an understanding of the advantages of compressed sawdust charcoal, let’s now showcase the operational demonstration of the sawdust charcoal production line.
Sawdust charcoal production line display
The feeder can send materials of small size into many sawdust briquette machines at the same time.
Some delivery pipes are equipped to connect the discharge port of the feeder and the inlet of the sawdust briquette machine.
In the charcoal briquette production line, a dust hood is equipped above the mesh belt conveyor, in order to collect the waste smoke produced by the machines.
Water purification equipment and high-voltage electrostatic equipment are recommended for areas where environmental protection is important.
The operational demonstration proves the reliability and efficiency of our products, earning trust from international clients.
Charcoal making machines are trusted by foreign customers
Charcoal making machine units are trusted by foreign customers for their reliability, efficiency, and high-quality output. Their advanced technology and customizable features make them ideal for various applications, leading to widespread adoption and a positive reputation globally.
The client in Myanmar chose the charcoal briquette production line
Recently, a charcoal production line was exported to Myanmar. The customer in Myanmar purchased a vertical carbonization furnace, pulverizer, and other equipment, expecting a daily output of 2 tons, which has now been put into use.
Success transaction with Lebanese client
Customers in Lebanon found our factory through our website and consulted with our sales manager. The Lebanese customer’s raw material is waste wood chips, and the expected daily output is 2 tons.
After understanding the demand, the sales manager recommended horizontal carbonization furnaces, pulverizers, and other supporting equipment for him.
A successful transaction in Guinea
Recently, a Guinean customer invested in a charcoal processing plant. The customer has a lot of biomass resources locally, which can be used to produce high-quality charcoal.
After disgust with our sales manager, he chose a complete charcoal production line in Guinea, with a daily output of about 5 tons.
To ensure client satisfaction, we successfully installed a charcoal plant in Guinea.
Installation of charcoal plant in Guinea
In addition to successful installations, we provide comprehensive sales services to meet various client needs.
Sales service of the charcoal briquette production line
Our sales service for the charcoal briquette production line ensures customer satisfaction from initial consultation to after-sales support.
Pre-sale service
Regular service: we provide production lines with different daily output, and the daily output that is usually sold is 2 tons, 5 tons, and 10 tons. Choose from production solutions and machine models with different configurations according to your budget.
Customized service: according to the project plan you provide, the engineer will provide the factory design drawings according to the actual situation, provide the investment effect analysis for reference, and customize a set of equipment suitable for you.
On-sale service
Our factory will precisely produce equipment, accompany customers to complete machine acceptance, and assist in compiling installation plans and detailed procedures.
After-sales service
If the customer encounters problems during installation or use, our company can provide online video guidance, or send technicians to the customer’s site to guide the installation of equipment, debug the normal production of the charcoal production line, and train operators to use and maintain.
In addition to wearing parts, one-year warranty and lifetime maintenance. Our company takes integrity management and quality assurance as its business philosophy. Welcome to consult and negotiate.
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The sawdust briquette charcoal production line offers an efficient and reliable solution for your charcoal production needs. Additionally, each piece of equipment can be purchased separately to suit your specific requirements.
Whether you need a complete production line or individual machines, we provide high-quality products and professional services. If you are interested in our offerings, please feel free to contact us for a quote. Let us help you boost your productivity and achieve a brighter future together.
