The charcoal briquette machine, also known as the coal press machine, utilizes the principle of screw extrusion to compress coal powder or other raw materials into briquettes. With a capacity of 500-1000kg/h, this machine is efficient for producing high-density charcoal rods.

These charcoal rods have a high calorific value, making them ideal for applications such as barbecue charcoal and home heating. Their economic benefits are significant due to their energy efficiency and the demand for charcoal in various industries.

In regions like Africa and Southeast Asia, where wood is abundant and charcoal plays a key role in food culture, the demand for charcoal remains high. This has made the charcoal briquette machine highly popular in these markets.

Сырье для машины для производства древесноугольных брикетов

The charcoal extruder machine primarily uses materials such as carbon powder, coal powder, cow dung, grass powder, and cultured bacteria. Preparing these raw materials properly is crucial for optimal performance of the machine.

To prepare the materials, follow these steps:

• Carbon powder. Combine 100 grams of carbon powder with 30 to 40 grams of water and 5 to 10 grams of binder. This mixture ensures the right consistency for extrusion.
• Other raw materials. Similarly, adjust the amounts of water and binder according to the specific requirements of materials like coal powder, cow dung, or grass powder.

The precise preparation and mixing of these materials are essential for producing high-quality charcoal briquettes. The right balance of water and binder helps in achieving the desired density and durability of the briquettes.

Properly prepared materials ensure efficient operation of the charcoal extruder machine and result in a consistent, high-quality end product.

Конструкция машины для экструдирования древесного угля

Пресс для угля в основном включает в себя порт подачи, редуктор, ходовые спирали, выходной вал и двигатель. Седло вала и корпус машины жестко соединены с высокой соосностью.

Каждая деталь многократно отлаживалась, чтобы обеспечить стабильную работу всей машины.

Компонент экструдера для древесного угля

Принцип работы угольного пресса

The working principle of the coal press machine involves a series of mechanical processes that transform powdered coal into solid briquettes of various shapes. Here’s how it works:

• The electric motor transmits power to the machine through a belt pulley.
• This power drives the propulsion shaft, which begins to rotate.
• Attached to the propulsion shaft is a screw propeller, which pushes the coal material forward.
• The coal material is then compressed and forced through the forming die, where it takes on the desired shape.

Through this high-pressure process, the machine produces coal sticks or briquettes that are compact and suitable for use in different applications.

Параметры машины для производства древесноугольных брикетов

Модель	Емкость	Власть	Измерение	Масса
WD-CB160	500 кг/ч	11 кВт	2050*900*1250мм	900 кг
WD-CB180	1000 кг/ч	22 кВт	2250*1400*600 мм	1300 кг

Меры предосторожности при эксплуатации экструдера для древесного угля

Proper maintenance is essential to ensure the long-term performance and durability of the charcoal briquette machine. Following a consistent maintenance routine and adhering to precautionary measures can significantly extend the machine’s service life. Here’s how to maintain and care for your machine:

• Pre-operation check. Before starting the machine, inspect all rotating components to ensure they are operating smoothly. Listen for any unusual noises, and let the machine run empty for 2-3 minutes to verify everything is functioning properly.
• Material preparation. Ensure the raw materials are adequately prepared, with a particle size no larger than 3mm. Add water, binders, and curing agents in the proper ratios, then mix thoroughly. Let the mixture sit for 24 hours before using it in production.
• Handling blockages. If the feed opening becomes blocked, use wooden or bamboo strips to clear the blockage. Avoid using metal rods to prevent damage to the machine.
• Lubrication and temperature control. Regularly lubricate the bearings in the rotating parts using the correct type of oil. Monitor the temperature of the bearing components, ensuring it does not exceed 60°C.
• Shutting down the machine. When stopping production, halt the unloading process first. Only stop the machine after all material inside the cylinder has been fully discharged. Afterward, disassemble the machine head, clean it thoroughly, and reinstall it before the next use.

By following these steps, you can maintain optimal performance and extend the lifespan of your charcoal briquette machine.

Различные методы резки древесноугольного брикетировочного пресса

На видео показаны три различных метода резки древесного угля с помощью брикетировочных машин. Они могут разрезать брикет на разные формы.

1. Автоматический резак

The automatic cutter features an advanced infrared sensor probe, which ensures precise and accurate cutting. This mechanism allows for easy control and customization of the cutting length based on specific requirements.

Key features include:

• Infrared sensor control. The cutting knife is guided by an infrared sensor, ensuring precision in every cut.
• Adjustable cutting length. The cutting length can be easily modified to suit various needs.
• Common cutting diameters. The standard cutting diameter is typically between 10-12cm, with a minimum diameter of 5cm for smaller applications.

This flexibility and precision make the automatic cutter an efficient solution for different cutting tasks.

2. Станок для резки угля с ЧПУ.

The cutter is equipped with a CNC numerical control system, offering a wide range of cutting lengths from 3 to 40 cm, with the shortest being 2.5 cm. This advanced system ensures flexibility and precision in meeting various cutting requirements.

Key features include:

• Wide cutting range. The CNC control allows cutting lengths between 2.5 cm to 40 cm, providing versatility for different needs.
• Environmentally resilient. The cutter operates efficiently without being affected by environmental factors such as strong light or dust, ensuring a stable cutting process.
• Compact design. Its small size makes it easy to transport, saving valuable space during shipping.

These features make the cutter a reliable and efficient tool for diverse cutting applications.

3. Машина для резки кубических древесно-угольных брикетов.

The cutter produces square coal cubes with an edge length of 2.5 cm, providing uniform and precise cuts. Its design primarily includes a hob and a baffle to ensure consistent performance.

Key details:

• Cube dimensions. The cutter shapes coal into 2.5 cm edge-length cubes, offering uniformity in size.
• Core components. The system features a hob and baffle, essential for smooth and efficient cutting.
• Conveyor belt. The standard configuration includes a 1.5-meter conveyor belt, with options for customization based on specific needs.

This configuration ensures efficient coal cutting and transport for various production setups.

Как сделать качественные угольные брикеты?

To produce high-quality coal briquettes, several factors must be considered, as they directly influence both the price and durability of the final product.

As a coal press machine user, improving the quality of coal sticks is essential to maximizing efficiency and profitability. So, how can you enhance the quality of coal briquettes? Here are some key methods:

• Proper material sizing. One of the most critical factors is ensuring the size of the raw materials. Pulverized coal powder should be less than 8mm, and charcoal powder should be less than 1mm. This ensures a smoother briquetting process and results in more compact briquettes.
• Optimal moisture content. The moisture content of the raw materials plays a significant role in the quality of the briquettes. Keep moisture levels between 10-15% to improve binding and prevent crumbling.
• Binder selection. Using a high-quality binder that complements the raw materials is essential. The right binder helps to enhance the durability and density of the briquettes, leading to a stronger product.
• Consistent pressure. Maintaining consistent pressure during the briquetting process is crucial. Ensure that the coal press machine operates at the right pressure levels to compact the materials properly and produce uniform, high-quality coal sticks.

By following these methods, you can significantly improve the quality of your coal briquettes, ensuring better durability and market value.

Сравнение машины для производства брикетировочных опилок и машины для производства древесного угля.

Because of the similar outlook and name, some customers are always confused about them. Shuliy machinery will introduce the differences between a машина для производства брикетов из опилок и машина для производства древесноугольных брикетов.

Сырье

Машина для брикетирования опилок справляется с небольшой деревянной стружкой или щепой биомассы, такой как опилки, рисовая шелуха и бамбуковая щепа, размером от 3 до 5 мм. Сырьем также могут быть бревна или крупные ветки, тогда они будут измельчены барабанная дробилка древесины или дерево молотковая дробилка; молотковая мельница первый.

Однако сырьем для древесноугольного брикета должен быть угольный порошок, заранее смешанный с водой и клеем.

Принцип работы

Машина для производства брикетов из опилок склеивает биомассу под действием высокой температуры и давления. На конце головки имеются три нагревательных устройства для нагрева палочки биомассы.

Машина для прессования угля не имеет нагревательного устройства. Плотность пылевидного угля увеличивается за счет спирального вращения и экструзии, а пылевидный уголь формируется через фильеру.

Готовая продукция

Есть несколько фотографий, которые вы можете увидеть ниже. Совершенно очевидно, что продукция, изготовленная брикетировочными машинами из опилок, представляет собой желтые деревянные палочки, тогда как продукция, изготовленная древесноугольными экструдерами, представляет собой палочки черного угля.

Почему машина для производства древесноугольных брикетов так популярна?

The popularity of charcoal briquette machines continues to grow, with sales maintaining a strong upward momentum. Industry experts have provided insights into why these machines are in such high demand. Here are the key reasons:

• Diverse raw material options. One of the main advantages of the charcoal briquette machine is its ability to process various raw materials. These include charcoal powder, coal powder, and even grass powder, making it highly versatile.
• Affordable investment. The price of a charcoal extruder is relatively low, offering an affordable option for entrepreneurs. With a small investment, users can achieve significant returns, making it an attractive choice for businesses.
• High-density charcoal. The charcoal produced by this machine is much denser than traditional log charcoal, with a density more than three times higher. This results in a cleaner burn, producing no smoke, and a high calorific value of 5500-7000 kcal/kg. Additionally, the charcoal has a low ash content.
• Wide market applications. Due to its superior characteristics, the charcoal rods produced by the machine have a broad range of market applications, including use in barbecue, heating, and industrial processes.

These factors collectively explain why the charcoal briquette machine is so popular in the market.

Наш успешный случай с клиентом из Ирака

Экструдеры для древесноугольных брикетов нашей компании очень популярны и экспортируются по всему миру. Недавно у нас был успешный случай с клиентом в Ираке.

Наши клиенты в Ираке консультировались с нами по поводу машин для производства древесно-угольных брикетов, наш менеджер по продажам Беко узнал, что он только начинает бизнес по производству древесного угля из скорлупы кокосовых орехов, и хотел сначала попробовать его, чтобы увидеть, как он работает, поэтому Беко порекомендовал ему WD-CB180 из-за его умеренных характеристик. урожай.

Наконец купил два из них и один угольный пульверизатор. Сейчас эти машины отправлены в Ирак.

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